EcoHush Applications: Quiet, Safe, and Efficient Conveyor Solutions

Conveyor systems are the backbone of modern industry. They keep products moving in warehouses, on food processing lines, through packaging systems, and across automated production floors. But with constant movement comes challenges like noise, slippage, wear, and safety risks. That’s where EcoHush conveyor roller covers come in.

Engineered from thermoplastic elastomer (TPE), these covers are designed to reduce noise, improve grip, and extend equipment life–all while being fully recyclable and FDA-compliant for food applications. Let’s take a closer look at how EcoHush covers support performance across key industries.

Warehousing & Distribution Centers

In large distribution centers, conveyors run continuously to move boxes, totes, and packaged goods. Over time, the noise from rollers can become a serious concern for both safety and worker comfort. EcoHush covers absorb vibration and reduce sound levels, creating a quieter and more productive work environment.

Beyond noise reduction, their grippy surface helps prevent cartons from slipping or colliding, reducing jams and damage. This translates into smoother material flow and fewer disruptions, which are critical for meeting tight delivery schedules in today’s fast-paced logistics industry.

Food Processing Lines

Food safety and compliance are top priorities in processing facilities. EcoHush covers are made from FDA-compliant TPE material, making them safe for direct food contact. Their durability ensures they hold up in demanding environments, whether the conveyor is in a chilled storage area or operating in higher-temperature cooking zones.

By reducing product slippage, EcoHush covers also help minimize waste. Foods move steadily and consistently down the line, lowering the risk of contamination or accidental spills–two major concerns for food processors striving for efficiency and safety.

Packaging Systems

In packaging operations, precision is everything. From cartons and bottles to shrink-wrapped pallets, products need to stay aligned as they move along the line. EcoHush covers improve traction, ensuring items remain steady during labeling, sealing, or wrapping.

They also help minimize the jolting or skidding noises that can occur when bare rollers interact with packaging materials. The result is a smoother, quieter process that enhances both productivity and equipment longevity.

Product Handling & Transfer Stations

Transfer points are common areas where materials shift between conveyor systems. Without the right roller covers, these points can be loud and prone to product movement issues. EcoHush covers help reduce impact noise and provide the cushioning needed to keep goods stable during transfer.

This is particularly valuable in industries handling fragile or high-value products. By reducing the risk of impact damage, EcoHush covers help companies protect their goods and maintain high-quality standards.

Industrial Automation Conveyors

Automation has transformed manufacturing, with conveyor systems often integrated into robotic and sensor-driven processes. In these settings, reliability and precision are crucial. EcoHush covers support automation by delivering a consistent grip and movement, ensuring products align correctly for scanning, sorting, or robotic handling.

Additionally, their noise-dampening properties contribute to safer, more ergonomic automated environments, which are essential in facilities that run 24/7.

EcoHush Solutions

Across industries–from distribution centers to food processing lines–EcoHush conveyor roller covers offer a practical way to improve noise control, product stability, and overall conveyor performance. Their FDA compliance, recyclability, and custom sizing make them a versatile solution for businesses looking to optimize efficiency while supporting sustainability.

Whether your priority is reducing workplace noise, protecting fragile goods, or ensuring food safety, EcoHush covers deliver measurable value in nearly every application.

Custom Extrusion with Inplex

Looking for quality custom extrusion products and services? Inplex is one of the leading custom extrusion services in the US and has almost 60 years of experience. We pride ourselves on our ability to put the right talent and technology in place to perform the best possible job for our clients.

We own a 42,000 sq. ft. facility in Naperville, Illinois, that is temperature-controlled and features an environmentally friendly closed-loop water cooling system. If you have specific needs or questions, don’t hesitate to contact us!